How to scale?
As you say, you just add a server. Install RHEL or another supported Linux distro (it's best to install the same distro and version on all servers), then OpenStack and configure it. The new server will register with the OpenStack controllers and can be used for launching virtual machines immediately.
The process is a bit more involved when you run a cloud with baremetal instances (i.e. you don't launch VMs but provision physical systems), but in principle it's the same.
by definition(at consumer scale-like one laptop) we need a network interface card for one IP
This is incorrect. You can configure multiple IP addresses on a single interface, even on your PC at home, even if that PC runs Windows.
An enterprise cloud requires connecting nodes to several networks. Usually, servers have several physical NICs, bond them together, and use VLANs or other multiplexing technologies to implement the networks. See this blog (five years old, but the principles still apply today, and it's well-written) for a good example of a real-world OpenStack network architecture.
Openstack uses one big special NIC
OpenStack can be deployed in many ways. It is not a shrink-wrapped solution. It can be used on servers with single NICs, bonded NICs, VLANs, normal networks, etc. Your statement is almost correct if you think of a typical deployment and a bond interface as a "big special NIC".
If you are interested to try this out at home, see the OpenStack installation tutorial. You will learn a lot.
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